Showing posts with label Pipe inspection robot. Show all posts
Showing posts with label Pipe inspection robot. Show all posts

Friday, March 06, 2009

Pipe inspection robot 5

ROBOTIC SYSTEMS FOR INSPECTION AND EXPLORATION
The pipelines are the major tools for the transportation of fuel oils,
gas, drinkable water and effluent water. A lot of troubles caused by
piping networks aging, corrosion, cracks, and mechanical damages
are possible, so continuous activities for inspection, maintenance and
repair are strongly demanded. These specific operations as inspection,
maintenance, cleaning a.s.o. are expansive thus the application of
the robots appears to be one of the most attractive solutions at this time.
The inspection of pipes may be relevant for improving security and
efficiency in industrial plants too. The in-pipe robots are an integration
of mechanical, electrical and software subsystems, supporting one or
more sensorial elements for measuring the pipe’s overall state and
structural integrity. One of the main subsystems in such inspection
mobile systems is the mobile platform that carries the sensing and
explorative end of the tool. The robots with flexible structure may
boast adaptability to the operating environment, especially to the pipe
diameter, with enhanced dexterity, maneuverability, capability to
operate under hostile conditions.

IN-PIPE ROBOTS CLASSIFICATION
In-pipe robots can be classified into several elementary forms
according to the locomotion mechanisms as shown in figure




Compact Magnetic Wheeled Robot With High Mobility for
Inspecting

Complex Shaped Pipe Structures
This paper then presents the design and implementation of
a robot (Fig. 1) with 2 aligned magnetic wheels integrating
the lifter-stabilizer function. Steering is ensured thanks to
an active DoF on the front wheel and surface adaptation is
ensured thanks to the free joint in the fork (Fig. 6). This
system has then the main advantages to have high mobility
while being mechanically simple and compact. It only has 5
active DoF (2 driven wheels, 1 active steering and 2 lifterstabilizer
arms pairs) and 1 free joint.




The Pipe Crawler
Mechanical and Structural Design Three mobility requirements
can be defined from the goals above: first, the robot must be able
to move forward and backward (since it will have to travel back to
the entrance without the rather difficult challenge of turning around
inside). Second, a capability for travel in vertical pipe sections is
necessary; as part of this, it is best for the robot to be statically
stable or able to maintain position in a vertical pipe without the use
of motors or other powered devices. Third, the robot should be able
to move through turns such as elbow fittings.




DESIGN OF A FULLY AUTONOMOUS MOBILE PIPELINE
EXPLORATION ROBOT (FAMPER)
FAMPER has four caterpillar tracks that provide good gripping
force in both vertical and horizontal pipeline situations.
Independent suspensions and links enable FAMPER to travel in
any type of pipeline network available. Spacious central body
frame allows the ability of installing powerful computing system.
Centralized interface provides easily reachable connections to
many of the sensors that FAMPER uses. Powerful batteries
help FAMPER to be mobile, and also in increasing its ability
to perform the given actions long enough in the given mission range.


Tuesday, March 03, 2009

Pipe inspection robot 4

Development of an In-pipe Inspection Robot
Movable for a Long Distance

Manabu ONO, Toshiaki HAMANO and Shigeo KATO
Structure of the in-pipe inspection robot
The fabricated new in-pipe inspection robot is shown in Fig. 1.
The in-pipe inspection robot consists of a driving mechanism,
the CCD camera and four light emitting diodes. A driving mechanism
is structured by a rubber bellows actuator, an electromagnetic valve
and lot of friction rings. A rubber bellows actuator is 33 mm in outer
diameter, 23 mm in inner diameter



and 150 mm long. A rubber bellows actuator is connected
with a plastic tube which is 2.5 mm inner diameter, 150 mm
long and connected with the out port of an electromagnetic valve.
An electromagnetic valve weights 20 g and is connected
with two plastic tubes which are 4 mm inner diameter, 6 mm
outer diameter and 40 m long. These feed pneumatic pressure
and vacuum pressure to the electromagnetic valve. Friction
rings are connected with the rubber bellows actuator at the front and
the rear sides of the actuator. A friction ring is the outer diameter
is 46 mm and the inner diameter 20 mm, made of nitrile butyl rubber.


Development of mobile minirobots for in pipe inspection tasks
the picture and the kinematic scheme of
the in-pipe inspection robot called MRINSPECT I (Multifunctional
Robotic crawler for INpipe inSPECTion) [2] is
presented. It has six slider-crank mechanisms, arranged at
120° one from each other, each of these having a driving
wheel. The wheels are actuated by DC motors, and belt
transmission. The robot is designed as the springs to actuate
the mechanisms with equal forces. This structure allows
the robot to move within pipes with horizontal, vertical,
and elbow-typed portions. The movement of the robot
within T junctions is not possible.



Design of a Reconfigurable Indoor Pipeline Inspection Robot
Young-Sik Kwon, Eui-Jung Jung, Hoon Lim, and Byung-Ju Yi
The length of robot is 75mm and the exterior
diameter changes from 75mm up to 105mm. The robot
consists of a main body, three linkage structures, and
caterpillar wheel parts as shown in Fig. 1. The main
body contains the main board consisting of a micro
controller (AVR, Atmega8) and a motor drive and
sensor processor (AVR, Atmega128), and a linkage
structure connects the main body to a caterpillar wheel
part. Each caterpillar wheel contains a micro DC motor.
The body is constructed as a triangular shape, which is
adequate to support the three linkage structures.




A New Solution for In-line Pipe Inspection
Anouar Jamoussi, Ph.D.
itRobotics’ Solution for In-Line Inspection
In this section, we describe a robotic NDE solution for in-line
pipe inspection. This solution is developed by
itRobotics, a Houston, Texas based company. itRobotics’
product is called the Small Pipe Inspector (SPI). It was
initially designed for the in-yard testing of oilfield coiled tubing
(CT). During an in-line inspection session, the SPI
crawls through an entire CT string ranging from 10,000 to
30,000 feet in length while still coiled on its reel. This
mode of inspection avoids the need to uncoil the CT string
for inspection, saving a fatigue cycle of the string. CT
strings feature the challenge of inside wall mechanical
obstacles. Specifically, almost all CT strings feature a flash
line that runs along the entire length of the tube with a height
of up to .09 inch and a width of up to .08 inch.
Relative to an inside diameter of 2.5 inch or less and a wall
thickness of 3/8 inch or less, the flash line represents a
major “speed bump” for any crawler inside the pipe.

DC Motor and Servo Motor

Sunday, March 01, 2009

Pipe inspection robot 3

Small Internal Pipe Inspection Robot

IPIR is a small robot designed to navigate through small diameter
pipes and conduits in any orientation. The IPIR system design has
been specifically developed to serve as a platform to carry
inspection instruments such as cameras into the narrow confines
of a pipe. Its principle design is a unique ?inchworm? movement
that optimizes locomotion and position of the robot within the pipe.
The operator will have the ability to accurately and reliably survey
the inside of a piping system remotely.
http://www.electromechanica.com/smallinternalpipeinspection.html

Pipeline Mobile Robots


Thes-III is the robot for gas pipe of 150mm in diameter. Several
robots were already made for this end, but it was difficult to make
smooth pass through the elbow joint where the pipe bends deep
and some obtrusions exist around it. To solve this problem,
Thes-III introduced the layout of the active wheels arraying radial
in a "wheel plane", and drive the wheels while pressing them on
inside the pipe with spring force. But if the wheels are driven like
this, the wheel plane tends to be inclined and it can not maintain
vertical posture in relation to the pipeline axis. Thes-III thus
introduced the detect wheels for each active wheels to detect
the inclination angle of the active wheel to the pipeline axis, and
at the same time, feedback control was executed to maintain
the vertical posture. Thanks to these, Thes-III can easily follow
the bending of the pipeline and it smoothly makes tight turn on
the elbow joints.
http://www-robot.mes.titech.ac.jp/robot/wheeled/thes/thes_e.html

IN-PIPE INSPECTION ROBOTS
A SIMPLE ARCHITECTURE FOR IN-PIPE INSPECTION ROBOTS
Mihaita HORODINCA, Ioan DOROFTEI, Emmanuel MIGNON,

André PREUMONT
The robot consists of two main parts, a stator and rotor,
connected by an active joint including a D.C.



motor with reducer and, in some cases, a universal joint.
The stator is equipped with a set of wheels
which allow the motion parallel to the tube axis; the rotor is
equipped with wheels tilted with a small
angle with respect to the plane perpendicular to the tube axis

http://www.ulb.ac.be/scmero/documents/publi/magdeburg.pdf

Feeder Pipe Inspection Robot with an Inch-Worm
Mechanism Using Pneumatic Actuators
Changhwan Choi, Seungho Jung, and Seungho Kim
There are various actuation mechanisms to design a
robot such as electrical motors, pneumatic cylinders,
hydraulic actuators, and material forces, and so on.
Although the electrical system has many benefits, the
smaller the actuator, the smaller the actuation force.
That is, we can make the robot as small as possible,
but the robot may not work in an actual environment



Tuesday, February 24, 2009

Pipe inspection robot 2

New Angle on Pipe Inspection

Pipelines are used extensively to carry natural gas to destinations
throughout the world. Large high-pressure transmission lines may
extend hundreds of miles cross country while smaller,
lower-pressure distribution lines are used to deliver gas to homes
and businesses. In the United States, there are more than
1.1 million miles of natural gas pipelines.
http://www.swri.org/3pubs/ttoday/Winter07/Pipelines.htm

Robot for Working in Small-Diameter Piping


TOKYO--Toshiba Corporation today announced that it has
developed the world's first miniature inspection robot able to
operate inside piping with a diameter as small as one inch (25mm).
The robot can undertake visual inspections and identify and
collect foreign objects. It is ideal for industrial applications in
such locations as electric power generation plants.
http://www.toshiba.co.jp/about/press/1997_02/pr2101.htm

A Hybrid Model-Based Vision System for Autonomous
Navigation of a Sewer Inspection Robot



The research project MAKRO is being conducted by four
partners from research and industry and aims at developing
an autonomous robot for surveying of modern concrete sewers.
The task of such a robot will be to collect a video record about
sewer conditions. The multi-segment robot consists of a mobile
base platform, and is equipped with a set of sensors, a light
source, a laser crosshair projector and a camera, it must be
able to drive autonomously through a long system of sewer pipes.
An on-line Hybrid Model Vision-Based System has been
developed at GMD to navigate the MAKRO robot when it moves
along sewer pipes, approaches manhole junction areas, and
proceeds to enter the next pipe. The Vision System comprises
two different algorithms. The first one, called the orientation
algorithm, assesses the robot’s relative orientation with respect
to the pipe axis, in order to guide the robot through a pipe.
The second one, called the 3D interpretation algorithm,
recognizes the end of the current pipe at a manhole entrance
and locates the next pipe opening to move into when the
MAKRO robot is positioned before a manhole area of the sewer.
http://www.ercim.org/publication/Ercim_News/enw42/kolesnik.html

Pipe crawler - robots for video and laser inspection


These flexible robots are well suited for carrying out inspections
on pipe systems, especially those that have a lot of bends, vertical
sections and pipe branches.These robots are mainly used in the
nuclear power industry, refineries, chemical plants, petrochemical
plants, the offshore industry, gas pipelines, the beverage industry
and all types of pipe lines up to 500m long.Three drive elements
provide a speed of up to 200 m/h in both
horizontal and vertical directions and allow for effortless bend taking
http://www.inspector-systems.com/video_robots.html

Monday, February 23, 2009

Pipe inspection robot 1

HELI-PIPE
HELI-PIPE family consist of four different types of robots for in-pipe
inspection. The robots has two parts articulated with a universal joint.
One part (the stator) is guided along the pipe by a set of wheels
moving parallel to the axis of the pipe, while the other part (the rotor)
is forced to follow an helical motion thanks to tilted wheels rotating
about the axis of the pipe. A single motor (with gear reducer built-in)
is placed between the two bodies to produce the motion (no direct
actuated wheels). All the wheels are mounted on a suspension to
accommodate for changing tube diameter and curves in the pipe.
The robots are autonomous and carries their own batteries and
radio links.
http://www.ulb.ac.be/scmero/robotics.html#pipe2

Locomotion in tubes
Using a snake-like undulating travelling wave gait, the robot climbed
into and out of a 4" diameter ducting pipe. This was part of locomotion
through a general rubble pile of wooden pallets etc.
more

Pipe-Crawling Robot NC State Engineers
NC State Engineers Design Pipe-Crawling Robot to Save Lives




The most recent design, MOCASIn 2, is able to navigate
a complicated course of piping, complete with 90-degree turns
and vertical climbs. The segmented robot has the look of
a cyber-inchworm and uses pneumatics to force padded
"feet" against the pipe walls as it extends and contracts its
body along the pipe course.
"The use of pneumatics for movement is an important factor
because sometimes there are explosive gases present in buildings
that have collapsed," says Grant. "Electricity would have
the potential for igniting these gases so we designed the robot to
use compressed air instead. This gives it added portability, as well.
The robot can run off air tanks when there is no electricity to run
an air compressor, and it is designed so that it breaks down into
components that can easily be carried in backpacks to remote
disaster sites."
http://www.engr.ncsu.edu/news/news_articles/pipecrawler.html

Site Inspection of Gas Main by Helical Tomography




Invocon co-developed a system to inspect the internal and external
physical condition of subsurface pipe used for natural gas distribution.
Designed to measure the wall thickness of the pipe, the system
formulated a tomogram image of the cross-sectional area of the pipe.
http://www.invocon.com/tech/sight.html